From OT/IT convergence to AI-powered SCADA and seamless MES-ERP integration — we architect the digital backbone that turns your factory into a competitive weapon.
Bridge the gap between your factory floor and enterprise systems with secure, high-performance converged networks built for Industry 4.0.
Historically, OT networks were air-gapped and isolated. Today, that separation is no longer practical. Nearly 90% of cyberattacks impacting OT systems do so indirectly through compromised IT dependencies. Convergence isn't optional — it's the only path to real-time visibility and operational agility.
ISA-95 compliant architecture with IEC 62443 / NIS2 aligned security frameworks. Micro-segmentation, industrial firewalls, and deep packet inspection for ICS protocols.
Time-Sensitive Networking (TSN), industrial Ethernet, and private 5G delivering the low-latency, high-availability connectivity your control systems demand.
Seamless integration across OPC-UA, Modbus TCP, Profinet, EtherNet/IP, and MQTT — connecting legacy assets to modern analytics platforms without disruption.
Industrial Wi-Fi 6E and private cellular networks enabling mobile assets, AGVs, and remote monitoring with enterprise-grade reliability.
OT-specific threat detection with anomaly detection based on operational baselines. Identity-aware proxies with just-in-time access and full session auditing.
Model your converged network behavior under attack scenarios without touching production systems. Validate changes in simulation before deployment.
Traditional SCADA tells you what happened. Our AI-powered solutions tell you what's about to happen — and what to do about it. Built on the Ignition platform for unlimited scale.
Forecast equipment failures before they occur. Shift from reactive/calendar-based to condition-based maintenance and reduce unplanned downtime by up to 40%.
Real-time bottleneck detection, dynamic line balancing, and resource forecasting for raw materials, labor, and energy — all driven by live throughput data.
In-process defect detection using computer vision and sensor fusion. Statistical Process Control with AI-enhanced thresholds and automatic quarantine.
Machine-level energy consumption tracking with AI-driven load balancing. Carbon footprint reporting tied directly to production output.
Ignition's unlimited licensing model means no tag count penalties. Scale from a single line to enterprise-wide deployment without cost surprises.
Deploy ML models directly on edge devices for millisecond-level decision making. Python, TensorFlow, and cloud AI service integration built-in.
Close the loop between planning and production. Connect your ERP to the shop floor and eliminate the data silos costing manufacturers 5–8% of annual revenue.
Where MES sits — the critical bridge between enterprise and control
ERP work orders automatically translated into optimized shop floor sequences. Dynamic rescheduling responding to breakdowns, shortages, and rush orders.
Real-time location and status of every job, lot, and unit. Eliminate lost WIP and reduce cycle time variance across your entire operation.
Live Overall Equipment Effectiveness from machine data. Availability, performance, and quality rates quantified in real dollars.
Complete production history: components, machines, operators, conditions. Reduce recall scope by 70–90% and satisfy FDA, IATF, and AS9100 requirements.
Actual vs. standard labor hours by operation, operator, and work center. Skills-based dispatching to combat labor shortages.
Real-time raw material consumption with automatic floor stock replenishment. Reduce excess WIP inventory by 20–35%.
Phased deployment methodology designed to minimize risk and maximize ROI from day one.
Map current systems, data flows, and pain points
Target 10-20 critical assets in 6-10 weeks
Prove value with measurable KPIs before scaling
Enterprise rollout in 6-12 months
AI-driven continuous improvement
Whether you're starting your Industry 4.0 journey or scaling existing automation, our team of industrial engineers and integration specialists is ready to architect your solution.